Water Care

A manual for the care of cedar hot tub water
Document WC-01  ·  Revision A
October 2026  ·  North American edition
Forest Cooperage  ·  Sooke, British Columbia
Water Care Manual

Contents

 Read This First 01The Cedar Tub 02Water Parameters 03Testing 04The Sanitizer 05Stabilizer 06Weekly Oxidation 07Supplemental Systems 08Balancing and Dosing 09The Routine 10Drain and Refill 11Recovery 12Troubleshooting AChanging from Bromine BDosing Reference CTerms DWater Log

Finding your way

Boxes with a gold edge warn of harm to people, to the wood or to the equipment. Boxes with a green edge explain a rule or an exception.

Revision A, October 2026. Product labels and public health guidance change over time. The current revision is at forestcooperage.com/water-care; contact us if you are not sure which you have.

Use of this manual. This manual is written for the owner of a Forest Cooperage cedar hot tub as described in Read This First. It is based on the sources it names and on our experience with our own tubs, as of the date above. Follow the labels on the products you use and the manuals for your equipment. Where a label or manual allows less than this manual does, follow it unless this manual says otherwise; where this manual knowingly differs, it says so and gives the reason. Water conditions, fill water, use and equipment vary, and testing is the only way to know the state of your water. We are not responsible for the results of using this manual with another maker’s tub, outside its scope, or without the testing it calls for. Nothing in it changes the terms of your warranty.

Before you start

Read This First

This manual covers water care for a Forest Cooperage cedar hot tub with a circulation pump and filter, used by one household. It replaces every earlier water care instruction from Forest Cooperage, printed, emailed or online, including the instruction to use brominating granules (Appendix A).

What it does not cover

It does not cover installation, electrical work or winter operation. It does not cover the safe use of hot water either: how long a soak is safe for your health, or soaking by children, during pregnancy, with a health condition or after drinking. For those, follow the manuals supplied with the tub and its equipment, and ask us about anything they do not answer.

It does not replace the equipment manuals. Where this manual differs from one of them, we say so and give the reason. If you find a difference we have not mentioned, ask us before acting on either.

It is not written for a tub that is rented out, shared between households or offered to paying guests, such as a vacation rental, a bed and breakfast or a hotel. Tubs like that can fall under public pool rules, and they need more sanitizer, more testing and more frequent drains than this manual gives. It is also not written for a tub with no circulation pump and filter, for a cold plunge, or for another maker’s tub. A wood-fired tub without a pump and filter is a fill-and-drain tub, and the doses in this manual do not apply to it. Do not use this manual for any of these. Contact us. Occasional guests are part of your household; a tub other households use regularly is shared.

Why the water needs looking after

Warm water lets bacteria grow when the sanitizer runs low. That is true of any hot tub. Public health agencies in Canada and the United States link bacteria in hot tub water to skin rashes and to lung infections such as Legionnaires’ disease, a serious type of pneumonia that can be life-threatening. The testing and dosing in this manual are there for that reason. Too much sanitizer causes its own problems. It irritates skin and eyes, and in a cedar tub it damages the wood.

Whoever looks after the tub is responsible for the water. That means testing before every soak, keeping everyone out when the water fails the soak checks in Section 04, keeping the log (Appendix D) and draining on schedule (Section 10).

Where this manual differs from public health guidance

We have set this manual up to go easier on the wood than a standard hot tub routine does. It differs from public health guidance in four ways. Our standard chlorine level is lower than Health Canada and the US Centers for Disease Control and Prevention (CDC) advise for hot tubs, and lower than most chlorine labels say to maintain; its 2 ppm minimum is the lowest British Columbia’s Pool Regulation and HealthLinkBC allow, and the lowest we are prepared to specify. The chlorine we specify contains a stabilizer, which the CDC advises against in hot tubs. We ask for fewer tests than the CDC advises. And the restart for a tub that has stood without chlorine uses far less chlorine than the guidance calls for.

These four choices give you less protection against infection than public health guidance would. That is why the routine depends on a test before every soak: the test, not the chlorine level, tells you whether the water is safe to get into. Sections 02, 03, 05 and 11 explain the four choices. Section 02 also gives a higher chlorine level and who should use it.

The limits of this manual

Keeping to this manual lowers the risk of unsafe water and of damage to the tub; no routine can rule either out. If the readings do not make sense, or the water does not respond as it should, stop using the tub and contact us.

The Forest Cooperage warranty does not cover damage caused by chemical imbalance, and this manual does not change its terms. Keep your water log; we will ask for it in any claim about the wood.

Everyone who uses the tub

  • Shower before getting in.
  • Keep the water out of your mouth.
  • Stay out if you have diarrhea.
  • An open tub is a drowning hazard for children and pets. Keep the cover on whenever nobody is with the tub.
  • If you become ill within two weeks of using the tub, with a cough, fever, shortness of breath or muscle aches, or get a rash that gets worse or keeps coming back, see a doctor right away and say you have been in a hot tub.

Higher-risk groups

The CDC says that most healthy people exposed to Legionella, the bacteria that cause Legionnaires’ disease, do not get sick. It lists some groups as more likely to get the disease: people aged 50 or older, people who smoke or used to smoke, and people with a chronic lung condition, a weakened immune system, cancer, diabetes, or kidney or liver failure. Ask a doctor if you are not sure.

If that describes anyone who uses your tub, guests included, use the higher chlorine level in Section 02. It lowers the risk without removing it. Sections 04 and 11 have further rules.

Handling chemicals

  • Water care is a job for an adult.
  • Read the label on every product. For handling, storage, first aid and disposal, the label comes first.
  • Never mix two products, dry or dissolved. Chlorine mixed with an acid, or contaminated with another product, can give off dangerous gas, catch fire or explode.
  • Wear gloves and eye protection, work outdoors or with plenty of ventilation, and keep your face away from the dust.
  • Use a clean, dry scoop for each product, and never put a spill back in the container.
  • Keep every product in its original container, closed, cool and dry, apart from the others, away from the heater and out of reach of children and pets. Take leftovers to a hazardous waste depot.
  • If a product gets in someone’s eyes or mouth, follow the first aid directions on the label. If someone breathes the dust or fumes, get them into fresh air. Call a poison centre or emergency services.
Your tub

Every dose depends on your tub’s volume. The examples use our 6 ft × 4 ft tub, 2,327 L (615 US gal).

Tub volume L
On your drawing or specification sheet. Appendix B lists our tubs.
Chlorine level: standard higher
Standard, unless Section 02 says otherwise. ClearBlue tub: higher after each refill until copper reads 0.2 ppm (Section 07).
Dichlor strength %
Available chlorine on the label, usually 56 or 62.
My minimum ppm
2 ppm at the standard level, 3 ppm at the higher level.
Dichlor to add 1 ppm g
Litres ÷ 560 for 56%, ÷ 620 for 62%. The 6 ft × 4 ft tub: 4.2 g.
My target ppm
3 ppm at the standard level, 4 ppm at the higher level.
Stabilizer drain point: 80 ppm, or 50 with a ClearBlue
Not a choice: set by the ionizer (Sections 05 and 07).
Drain after this much dichlor g
From the table in Appendix B for your tub.
Filter cartridge part number
On the cartridge; Section 09 lists ours.
Heater: electric gas heat pump wood stove
Forest Cooperage · Support
support@forestcooperage.com  ·  1-877-557-1961 or (250) 642-4899  ·  Monday to Friday, 8:00 a.m. to 4:30 p.m. Pacific time  ·  2810 Ramsden Road, Sooke, British Columbia
Section 01

The Cedar Tub

Our tubs are Western Red Cedar with no liner. The water sits against bare wood, and each affects the other, so a cedar tub is looked after differently from an acrylic one.

Cedar is made of cellulose fibres held together by lignin, the wood’s natural binder. Sanitizers work by oxidation, and they act on wood as well as on bacteria. Too much sanitizer, or pH that is too high, breaks down the lignin at the surface. The surface turns pale, then white, and the fibres lift and come away in the water. The dosing rules in this manual are set to keep sanitizer in the water while going as easy on the wood as we know how.

Bleached or fuzzy wood is damage to the wood. It does not by itself mean the tub cannot be used; Section 11 says how to check the water and what to do about the wood. The chlorine levels in this manual come from our experience with these tubs and from what other cedar tub builders recommend; there is no published standard for cedar.

New cedar also gives up some of its extractives. These are the natural compounds, often called tannins, that colour the wood and help it resist rot. In the water they add colour, pull pH and alkalinity down, and use up chlorine. That is the reason a new tub gets extra testing and two early drains.

The first months

A tub counts as new while its wood is still using up chlorine. The test is the morning after a dose to your target: under 1 ppm, the tub is still new; 1 ppm or more, and it has passed this stage. It is a test of the tub, not a waiting time; Section 04 says how to soak in a new tub. Until then:

Drain and refill a new tub one to two weeks after the first fill, and again about one month after the first fill (Section 10). The two drains and the first-month tests go by the calendar; the daily test and the soaking rules go by the morning test above. Daily dosing builds up stabilizer quickly, so expect more drains than usual in the first few months (Section 05); a stabilizer drain counts as one of the two early drains. The first fill has its own notes in Section 10.

Tablets, feeders and dry granules

Never use tablets, pucks, sticks, floating dispensers or in-line feeders. They hold concentrated sanitizer against the wood. Never put granules into the tub dry, and never leave undissolved granules sitting on the floor or a seat.

Rules for a cedar tub

Section 02

Water Parameters

These are the ranges for our tubs. Clear water can still be out of range, so go by the test and not by looks alone.

ParameterRangeNotes
Free chlorineYour minimum
to 5 ppm
Dose to your target, 3 or 4 ppm. Stay out below your minimum and above 5 ppm. “Your two numbers”, later in this section, sets both.
pH7.2–7.6Never below 7.2 or above 7.8. Above 7.8, bring pH down before dosing chlorine or soaking. Aim for 7.4 to 7.6. Low pH corrodes heaters. High pH leaves scale and is harder on the wood.
Total alkalinity80–120 ppmKeeps pH steady.
Calcium hardness200–250 ppmInside what every maker asks for: the heater and ionizer makers want 200 ppm or more, Clear Comfort 250 or less. Never above 250.
Stabilizer (cyanuric acid)Below 80 ppmComes with every dose of dichlor. Drain at 80 ppm (Section 05), or at 50 ppm with a ClearBlue (Section 07). Never add it on its own.
Copper0.2–0.4 ppmClearBlue tubs only. Never above 0.5 ppm (Section 07).
Total dissolved solids (TDS)Below 2,000 ppmGoes up with every dose and every person. Only draining brings it down.
Temperature40 °C (104 °F)
maximum
Never hotter. Health Canada’s model label for spa chlorine advises soaks of no more than 15 minutes at 40 °C.
The chlorine level and public health guidance

Health Canada says spa water must be kept at 3 to 5 ppm of free chlorine, and its model label for spa chlorine gives the same range. The CDC advises at least 3 ppm in a hot tub.

At our standard level you dose up to 3 ppm and let the reading fall to 2 ppm; below that, everyone stays out. That keeps the water below the guidance most of the time. We set it there to protect the wood. Other builders of cedar tubs use 1 to 3 ppm. Our 2 ppm minimum is the lowest level British Columbia’s Pool Regulation allows for stabilized chlorine in a public hot tub, and HealthLinkBC gives the same figure for home hot tubs. It is still below Health Canada and the CDC, so it gives you less protection against infection, and it relies on a test before every soak. Dichlor also contains stabilizer, which makes chlorine work more slowly (Section 05).

At the higher level you stay out below 3 ppm and dose to 4 ppm. That puts the reading within the Health Canada range at the start of every soak. It can still fall below 3 ppm during a long soak and between soaks, and the water still contains stabilizer.

Choose your level

Standard levelHigher level
Stay out below (your minimum)2 ppm3 ppm
Dose to (your target)3 ppm4 ppm
Stay out above5 ppm5 ppm

Use the higher level if anyone who uses the tub, guests included, is in the higher-risk groups listed in Read This First, or if you want every soak to start inside the range on your chlorine label. Otherwise the choice is yours. Write it in the box in Read This First.

Your two numbers

Every chlorine instruction in this manual uses two numbers.

A reading from your minimum up to 5 ppm passes the chlorine check. Below your minimum, see “If chlorine is low” in Section 04. Above 5 ppm, keep everyone out and see Section 11.

Stay outDoseSoakStay outStandard levelminimum 2target 3limit 5Stay outDoseSoakStay outHigher levelminimum 3target 4limit 50123456ppmFree chlorine
Gas heaters and heat pumps

The ranges above are the same for every tub. These points are extra. The heat exchanger is the part most easily damaged by water chemistry. Jandy and Hayward both exclude that damage from their warranties. Treat an AquaCal heat pump the same way; its manual gives no water ranges of its own.

Our figures differ from the makers’ in two places, and a maker judging a warranty claim may go by its own figures. Jandy’s table gives pH 7.6 to 7.8 for the JXi, so on a JXi tub keep pH at 7.6. The chlorine ranges recommended by Hayward, Jandy and Clear Comfort stop at 3 ppm; the standard level, 2 to 3 ppm, sits inside all three. The higher level’s 4 ppm target and the 4 ppm restart in Section 11 are above them, though under Jandy’s 5 ppm limit.

Wood-fired tubs

A wood-fired tub with a circulation pump and filter is covered by this manual. The stove takes the place of the heater, and the water care is the same. A wood-fired tub with no pump and filter is not covered (Read This First).

Section 03

Testing

A hot tub holds a small amount of hot water, and it changes fast. Test before you add anything, and before anyone gets in.

WhenTestHow, and notes
Before each soakFree chlorine, pHStrip or drop kit
After each soakFree chlorine, then doseStrip or drop kit
At least three times a week, soak or no soakFree chlorineNever leave more than three days between tests
Every weekFree chlorine, pH, total alkalinityDrop kit if you have one
Every two weeksStabilizer (cyanuric acid)Every week in a new tub or with daily use
Every two weeks, ClearBlue tubsCopperCopper test kit. Every day or two after a refill until copper reads 0.2 ppm, then every week until two readings in a row are between 0.2 and 0.4 ppm, then every two weeks.
Every monthCalcium hardness, total dissolved solids (TDS)Strip or drop kit; TDS meter
Twice a week, new tub, first monthpH and alkalinityStrip or drop kit
Every day, new tub, until chlorine holds overnightFree chlorineStrip or drop kit

The CDC advises testing a home hot tub at least twice a day. This manual asks for less. It asks for a test before and after every soak, and at least three times a week in any case.

Test kits

Getting a true reading

The diluted test

A very high chlorine or bromine level can bleach the test so that it reads low or blank. Do the diluted test when a reading is low or blank and any of these is true: you know a large dose went in, a weighed dose does not register, there is a chlorine smell, or the wood has started to turn pale. Mix one part tub water with one part distilled water, test for chlorine or bromine only, and multiply the result by 2. If that still reads at the top of the scale or blank, mix one part tub water with four parts distilled water and multiply by 5. If it is still off the scale, keep everyone out and drain part of the water (Sections 10 and 11).

Keep a log

Write down the date, the readings and what you added, every time, and keep a running total of the dichlor added since the last drain. Appendix D is a sheet you can copy. If you call us for help, the log is the first thing we will ask for.

Section 04

The Sanitizer

The sanitizer for our tubs is sodium dichlor: chlorine granules that you weigh, dissolve in a bucket and add by hand.

Buy granules that list sodium dichloro-s-triazinetrione as the active ingredient (some labels say sodium dichloroisocyanurate) and are sold for spas or hot tubs. Avoid blends with added clarifier, buffer or algaecide. In Canada the label carries a Pest Control Products Act registration number or the words “Scheduled under the Pest Control Products Act”. In the United States it carries an EPA registration number. The label also gives the available chlorine, usually 56% or 62%. The doses in this manual depend on that figure, so check it.

Follow the label for handling, storage, first aid and disposal, and never add more than it allows. The doses in this manual are smaller than the Health Canada model label’s; if your label gives a smaller figure, use the label’s. The model label asks for 3 to 5 ppm in a spa; our standard level is below that, and Section 02 says what that costs you. Its alkalinity range, 100 to 120 ppm, sits inside ours; its calcium range, 150 to 200 ppm, is below ours, which follows the heater and ionizer makers’ 200 ppm minimum. If a label says not to dissolve the product before adding it, do not use that product in a cedar tub.

Do not useWhy
Tablets, pucks or sticks (trichlor)Concentrated and acidic. They sit against the wood or in a feeder.
Calcium hypochlorite granulesOften sold as chlorine shock. They have no stabilizer and they add calcium.
Liquid chlorine or household bleachNo stabilizer, and strongly alkaline. We believe it is much harder on the wood at the same reading, most of all on a fresh fill (Section 05).
Bromine in any formNo longer part of our program. See Appendix A.
Stabilizer or conditionerDichlor already contains it. Adding more shortens the life of the fill.

How to add a dose

  1. Test. pH has to be 7.8 or lower before chlorine goes in. If it is higher, lower it first (Section 08). After a soak you can go by the pH reading you took before it.
  2. Put on gloves and eye protection. Weigh the dose in a dry plastic cup that is used for dichlor only, on a small digital scale that is kept with the tub chemicals and used for nothing else.
  3. Half-fill a clean plastic bucket with tub water. Add the granules to the water and stir until none are left. Do this outdoors or with plenty of ventilation, and keep your face away from the bucket.
  4. With the pump running, pour the solution slowly into open water, away from the walls and seats, and away from the stove on a wood-fired tub. On a jetted tub, run the jets for a few minutes with the air controls closed. On a tub without jets, stir the water for a minute with a clean plastic paddle.
  5. Leave the cover off and the pump running for 20 minutes. An open tub is a drowning hazard for children and pets. Stay with it, or put the cover back on if you have to leave. If anyone is about to get in, test again first.

The routine dose

After a soak, test and top up to your target even if the reading is still above your minimum. On a day nobody soaks, test, and dose to your target only when the reading is below your minimum. Test at least three times a week in any case. There is no fixed limit on doses in a day once the tub holds chlorine overnight, but every dose adds stabilizer, so do not dose more than the readings call for.

Grams of dichlor for our 6 ft × 4 ft tub (2,327 L, 615 US gal)

ReadingTarget 3 ppm,
56% dichlor
Target 3 ppm,
62% dichlor
Target 4 ppm,
56% dichlor
Target 4 ppm,
62% dichlor
0 ppm12 g11 g17 g15 g
1 ppm8 g8 g12 g11 g
2 ppm4 g4 g8 g8 g
3 ppmNoneNone4 g4 g
4 ppm or moreNoneNoneNoneNone

These figures are for that tub only, rounded to the nearest gram. For a reading between two rows, multiply the grams per 1 ppm by the ppm you need: from 1.5 ppm to 3 ppm in this tub is 1.5 × 4.2, about 6 g. For any other volume use Appendix B. A level teaspoon of dichlor is roughly 5 g, but spoons vary, so weigh the dose.

Before a long soak, or a soak with several people, bring chlorine up to your target first. Afterwards the reading may be near zero again. Dose to your target again. Do not try to cover heavy use with one large dose.

Soak checks

Before anyone gets in, all four have to be true.

If chlorine is below your minimum, see “If chlorine is low”, later in this section. If it is above 5 ppm, see Section 11. If pH is out of range, see Section 08. If the water is cloudy, the walls are slimy or the smell is bad, keep everyone out and see Section 12.

Test beforethe soakChlorine at orabove your minimum,and 5 ppm or below?yespH between7.2 and 7.8?yesClear water, nosmell, wallsnot slimy?yesLast producthas had its time?noBelow your minimum:dose to your target,wait 20 minutes, testagain. Above 5 ppm:Section 11.noAbove 7.8: lower itbefore any chlorine.Below 7.2: raise it,alkalinity first.Either way: Section 08.noKeep everyone outand see Section 12.Slimy or smellywater is drained.noWait: 20 minutes afterany product, with thepump running.All four yes: get inSOAK CHECKS, EVERY SOAK

If chlorine is low

If the reading is zero and it is more than three days since the last dose or the last test that showed any chlorine (whichever is later), or you do not know how long, keep everyone out and follow Section 11 instead of dosing.

  1. Dose to your target, wait 20 minutes with the pump running, and test. At or above your minimum, carry on.
  2. Still below your minimum: do not dose again. Wait another 20 minutes and test once more, with the drop kit if you have one or a fresh strip. At or above your minimum, carry on. Otherwise:
    • Above zero but below your minimum: nobody in for the rest of the day. Test in the morning (step 3).
    • Zero, or a blank pad, after a weighed dose: do the diluted test (Section 03) first; far too much chlorine also reads zero. If the diluted test reads above 5 ppm, see “Too much sanitizer” in Section 11. If it also reads zero, the dose has been used up: nobody in today, check the log and the product label, and test in the morning (step 3).
  3. The next morning, test before you dose. At 1 ppm or more the water held: back to the routine. Under 1 ppm, something is using up the chlorine, and what to do depends on the tub.
    • A new tub (Section 01): expected. Keep to the new-tub routine.
    • First three days of a fresh fill: see Section 10; two such mornings in a row mean a flush, drain and refill.
    • A tub in the Section 11 restart: that section has its own steps. Any other tub: keep everyone out and see “Chlorine will not hold” in Section 12.

A higher-risk household (Read This First) has one stricter rule: after any zero reading, nobody gets in until the next morning’s test reads 1 ppm or more and the soak checks above pass, whatever later readings say; in a new tub, the last bullet below applies instead.

Soaking in a new tub

In a new tub the cedar uses chlorine quickly, and the level can fall while you are in the water. The water is less well protected than in a tub that holds chlorine overnight. A zero reading in the morning is expected in a new tub; the Section 11 rule at the top of “If chlorine is low” applies only after three days without chlorine.

Section 05

Stabilizer

Dichlor contains a stabilizer, cyanuric acid, and every dose leaves a little more of it in the water. We use dichlor on cedar because of the stabilizer, and the stabilizer is also what limits how long you can keep a fill.

Stabilizer holds most of the chlorine in the water in reserve and lets it go as it is used up. Only the part that is not being held is active at any moment. A tub with stabilizer in it, reading 3 ppm, has much less active chlorine against the wood than a tub reading 3 ppm without it. We believe that is easier on cedar.

Public health guidance on stabilizer

The CDC recommends against stabilized chlorine in hot tubs, because stabilizer makes chlorine work more slowly. We still specify dichlor, because we believe chlorine without stabilizer is much harder on cedar at the same reading. Draining at 80 ppm limits how far the slowdown goes.

Every 1 ppm of chlorine added as dichlor leaves about 0.9 ppm of stabilizer behind. It does not break down or evaporate enough to matter, and the filter does not remove it. As it builds up, the same chlorine reading does less work. Past the limit, water can test in range and still sanitize poorly. So drain at 80 ppm, even when the water looks and tests fine.

The rule

How long a fill lasts depends on how much the tub is used: a few weeks with daily use, a few months with a few soaks a week. The test and the running total tell you when to drain, not the calendar, apart from the four-month limit and the interval on your chlorine label if that is shorter (Section 10). A new tub dosed twice a day can get there in two weeks.

0204060801000100200300400Drain point, 80 ppmDrain point with a ClearBlue, 50 ppm365 g329 g228 g206 g56% dichlor62% dichlorDichlor added since the last drain, gramsStabilizer, ppmOur 6 ft × 4 ft tub, 2,327 L, with no partial drains. Appendix B has the totals for other tubs.

Fresh fills

New water has no stabilizer in it, so chlorine is at its strongest on a fresh fill. Section 10 has the doses.

Section 06

Weekly Oxidation

Chlorine kills bacteria. It is slower to clear what people leave in the water: sweat, body oils, lotion and cosmetics. These cloud the water, cause odour and use up chlorine. A weekly dose of oxidizer breaks them down.

The oxidizer is potassium monopersulfate, sold as MPS or non-chlorine shock. It is the only shock treatment used on our tubs. Chlorine shock, also called superchlorination, is never used, because it takes chlorine far above the 5 ppm limit. MPS is not a sanitizer. It adds no chlorine and no stabilizer, and it does not replace the chlorine dose. Use a product whose only active ingredient is potassium monopersulfate. Some labels say potassium peroxymonosulfate, or spell it monopersulphate. Do not use a shock that lists dichlor, calcium hypochlorite or any other chlorine compound.

MPS is acidic. A full 69 g dose lowers total alkalinity by 6 to 7 ppm in our 6 ft × 4 ft tub, so expect to add alkalinity increaser every few weeks.

For about a day after an MPS dose, total chlorine tests and some strips may read high. A DPD drop test for free chlorine is not affected. That is why you test before the MPS goes in. Until the next day, go by a drop kit if you have one. With strips only, a strip that shows 5 clears the water at either level; a strip that shows 3 or less does not, because it may be reading high: get a drop-kit reading before anyone gets in, or nobody in that day. If a strip reads above 5 ppm, wait and test again later in the day.

Tubs with a Clear Comfort CCW25

The CCW25 oxidizes the water whenever the pump is running, and Clear Comfort says it can reduce the need for shock treatments. On these tubs the MPS dose may not be needed every week. Use it after heavy use, or when the water looks dull or has an odour.

Section 07

Supplemental Systems

Some of our tubs are fitted with a ClearBlue ionizer or a Clear Comfort CCW25. Both are add-ons. A tub with either one still needs the full chlorine routine in this manual.

What follows is a summary for day-to-day water care. For operation, service and electrical safety, follow the maker’s manual. Ask us before fitting any other water treatment device, such as a salt system, ozone, UV or a mineral cartridge.

ClearBlue ionizer

The ClearBlue passes a small electric current between two metal electrodes, the cell, in the plumbing, which releases copper, silver and zinc into the water as it flows past. ClearBlue says these minerals help control algae and bacteria, and it requires chlorine to be kept in the water as well.

Our tubs are fitted with the ClearBlue Mineral System for hot tubs, model CBI-350 series, and this section follows ClearBlue’s 2026 operating manual. Keep that manual with the tub. That manual gives 0.5 to 5 ppm of free chlorine in a spa once copper is in range, and 3 to 5 ppm until it gets there. That is the range for running the ionizer, not a water safety range, and Health Canada’s 3 to 5 ppm applies with or without an ionizer. This manual’s minimum and target apply with the ClearBlue fitted. Do not run lower because the ClearBlue manual allows it.

Older ClearBlue units

Tubs fitted before the CBI-350 series have the ClearBlue model A-400, with the 2016 manual. The model is on the back of the controller. Everything above applies to it, except that the 2016 manual gives the electrodes about a year (2,160 hours on) and says to check them once a season; check them at every drain. Its settings are from its own table, not the formula above: for example, Ion/Action 18 and Large Dose 20 hours for 1,900 L. Apart from that, only the names on the controller differ. We do not fit an ionizer with an internal wood stove (Section 02); if your tub has both, contact us before the next fill.

The 2016 manual’s chlorine range stops at 3 ppm, so the higher level’s 4 ppm target is above it, as it is above the heater makers’ ranges (Section 02).

ClearBlue tubs: what to keep out

Water from a ClearBlue tub contains copper, which is toxic to fish and other aquatic life. See Section 10 before you drain.

Clear Comfort CCW25

Clear Comfort describes the CCW25 as an oxidation system. Air is drawn through a cartridge in the unit and fed into the plumbing, where it oxidizes contaminants as the water goes past.

Clear Comfort’s water care page for spas gives 0.5 to 3 ppm of chlorine. As with the ClearBlue, that is the range for running the equipment, not a water safety range. This manual’s minimum and target apply with the CCW25 fitted.

LightMeaningWhat to do
Control unit, steady greenNormalNothing. It should be on whenever the pump runs.
Control unit, blinking greenThe CCW25 cartridge is near the end of its lifeOrder a new CCW25 cartridge.
Control unit, redThe CCW25 cartridge has expiredReplace it now. Keep to the chlorine routine in the meantime.
Control unit, no lightThe unit is not runningCheck that the tub has power and the pump is running. If both are true, contact us.
Cartridge, blueThe CCW25 cartridge has powerNothing. It should be lit whenever the unit is on.
Cartridge, no blue lightThe control unit does not sense the cartridgeContact us or Clear Comfort.
Section 08

Balancing and Dosing

Balance the water in the same order every time, because each adjustment moves the next reading: alkalinity first, then pH, then calcium, then chlorine. Make one adjustment, let the water circulate for 30 minutes, test again, and then move on. Nobody gets in for 20 minutes after any product, as in Section 04.

1 Alkalinity80 to 120 ppm30 min2 pH7.2 to 7.6, aim 7.4 to 7.630 min3 Calcium200 to 250 ppm30 min4 Chlorinedose to your targetBALANCE IN THIS ORDER, ONE PRODUCT AT A TIMEOne adjustment, circulate 30 minutes, test, then the next. Nobody in for 20 minutes after any product.

Know your tub’s volume

Every dose depends on how much water the tub holds. The volume is on the drawing or specification sheet for your tub; if you do not have it, ask us before you dose. The examples in this manual are for our 6 ft × 4 ft tub, 2,327 L (615 US gal). Appendix B has the figures for other tubs. Write yours in the box in Read This First.

Dosing rates

Check each label against the strength shown here. Appendix B covers dichlor of any strength; for the other products, ask us if yours differs.

PurposeProductPer 1,000 L6 ft × 4 ft tub
Raise chlorine 1 ppmSodium dichlor, 56%1.8 g4.2 g
Raise chlorine 1 ppmSodium dichlor, 62%1.6 g3.8 g
Raise alkalinity 10 ppmSodium bicarbonate17 g39 g
Lower pHSodium bisulfate, 93%6.5 g at a time15 g at a time
Raise calcium 10 ppmCalcium chloride, 94% or higher12 g27 g
Raise calcium 10 ppmCalcium chloride, 77% flake14 g34 g
Weekly oxidation, upper limitMPS, 43–45%30 g69 g

For example, that tub with alkalinity at 70 ppm, aiming for 110 ppm, needs about 156 g of sodium bicarbonate. Dissolve a large dose like that in two or three lots.

Weigh your doses. A spoonful of one product does not weigh the same as a spoonful of another. Use a different cup from the one kept for dichlor, and rinse and dry it between products.

When pH is low

Low pH usually means low alkalinity, especially in a new tub. Bring alkalinity into range first and test again. If pH is still under 7.2 and your tub has jets, run them with the air controls open for 30 minutes and test again. Aeration raises pH without adding anything. If that is not enough, or the tub has no jets, use a pH increaser (sodium carbonate, also called soda ash) at the rate on its label, in small steps. We give no figure for it because it raises alkalinity as well; add a little, circulate 30 minutes and test both.

When pH is above 7.6 or alkalinity above 120

Once a tub is past its first months, jets and air push pH up. Bring it down with pH decreaser (sodium bisulfate), a little at a time: no more than 6.5 g per 1,000 L at once, which is 15 g in our 6 ft × 4 ft tub. Then circulate for 30 minutes and test again. If the label gives a smaller dose, use the label’s. Keep the air controls closed between soaks.

pH decreaser lowers alkalinity as well, by about 10 ppm for every 26 g per 1,000 L. If alkalinity is above 120 ppm, lower it the same way, one small dose at a time. Stop when pH reaches 7.4, let pH come back up, and repeat until alkalinity is in range. Running the jets with the air controls open brings pH back up sooner.

When calcium is high

Calcium only comes down by dilution. Drain part of the water and refill (Section 10). If your fill water itself tests over 250 ppm, dilution will not help: call us before you refill.

Adding chemicals

Other products

Spa enzyme products break down body oils and lotion so that they clear faster and leave less of a scum line. They are optional. They are not a sanitizer, and they do not replace the chlorine dose or the weekly MPS. If you use one, choose a product whose only active ingredient is enzymes, with no clarifier, sequestering agent or fragrance. Add it at the label rate, and not on the same day as MPS. The labels we have seen say not to use them with or soon after a shock, and MPS counts. Stop if the water foams. On a ClearBlue tub, check with ClearBlue first. We have not tested enzyme products on cedar.

The floating sponges sold for soaking up body oil are harmless. They add nothing to the water and pick up some of what would otherwise end up on the scum line. If you use one, rinse it every week, replace it when it stops absorbing, and lift it out before a plumbing flush.

Ask us before adding anything else, including clarifiers, defoamers, stain-and-scale products, algaecides, fragrances, bath salts and oils. We do not recommend them for cedar, and some interfere with the ClearBlue. The case we are most likely to agree to is a sequestering agent on a tub without a ClearBlue whose fill water carries iron that the pre-filter does not catch (Section 12); we will tell you which product and how much, because we do not know what every sequestering product does to the surface of the wood over time.

Do not mix products

Balancers and sanitizers are white granules in similar containers. Keep a labelled scoop in each container and never use one scoop for two products. Read the label before every dose.

Never combine two products, dry or dissolved, in a scoop or in a bucket. Dichlor mixed with an acid such as pH decreaser or MPS gives off dangerous gas, and dichlor contaminated with another product can catch fire or explode. Dichlor labels carry the same warnings.

Section 09

The Routine

This is the routine in outline. The sections it points to have the detail and the limits. Once a tub is past its first months the weekly work is short, on top of a test before and after each soak.

Before each soak

  • Run the four soak checks (Section 04).
  • If one fails, keep everyone out and follow Section 04.

Every two weeks

  • Test stabilizer. Test every week in a new tub or with daily use.
  • Test copper on a ClearBlue tub.

After each soak

  • Test chlorine. Add dissolved dichlor to bring it up to your target.
  • Leave the cover off for 20 minutes, then put it back.

Every month

  • Test calcium hardness and dissolved solids.
  • Rinse the filter cartridge and look it over.
  • Wipe the waterline with a soft cloth and fresh water. No household cleaners.

At least three times a week

  • Test chlorine, whether or not anyone has soaked. Dose to your target when it is below your minimum.

Drain and refill

  • At your stabilizer drain point, 2,000 ppm dissolved solids or four months, whichever comes first, and sooner if your chlorine label gives a shorter interval (Section 10).
  • Flush the plumbing if Section 10 calls for it, drain, wipe down, refill and rebalance.
  • Put in the clean spare filter cartridge.

Every week

  • Test chlorine, pH and alkalinity. Correct alkalinity first, then pH, then chlorine (Section 08).
  • Dose MPS once a week, from its own bucket. Test chlorine first; if it is below the minimum, dose chlorine and add the MPS 30 minutes later (Section 06).
  • Rinse the filter cartridge if flow has dropped.
  • Top up to the operating level with fresh water. A top-up does not change the dichlor running total. Test after a large one.

New tub

  • The first months need extra tests, daily doses and two early drains. See Sections 01, 03, 04 and 10.

Circulation and the filter

Suction fittingslow on the wall(two on a jetted tub)PumpFiltercartridgeHeaterelectric, gasor heat pumpClearBlue cell orCCW25 injection,if fittedJets and returnswith air controlsthe tubHOW THE WATER MOVES ON A TYPICAL SKIDChlorine reaches the plumbing only while the pump runs, which is why filtration stays on.A gas heater has a bypass valve beside it. The order on your skid may differ.

When you are away

Second homes

A tub that stands between visits needs someone to keep chlorine in it. Dichlor cannot be fed automatically, and the feeders that run unattended (chlorine pucks, liquid chlorine systems and bromine floaters) are not for cedar. A ClearBlue or CCW25 keeps working between visits, but chlorine still has to be kept in the water. Plan for one of these.

In every case, turn the heat down and leave the power and the filtration schedule on. Winter shutdown and freeze protection are outside this manual; ask us.

Section 10

Drain and Refill

Some things only leave the tub when the water does: stabilizer, dissolved solids and what people leave behind. Draining on schedule is as much a part of water care as the chlorine.

When to drain

Health Canada’s model label for spa chlorine gives a drain interval of its own. The number of days between drains is the volume of the tub in litres, divided by ten times the largest number of people who use it in a day. For our 6 ft × 4 ft tub, drawn for six people, that is 2,327 ÷ 60, or 38 days; with four people it is 2,327 ÷ 40, or 58 days. Count the busiest day, not the average. Your own label may not print the formula. If the label on your chlorine gives a shorter interval than the list above, follow the label.

Do not leave cedar dry

A cedar tub with no water in it dries out, shrinks and opens at the joints. Drain and refill on the same day. If the tub has to stand empty for longer than that, call us first.

Where the water goes

Ask your municipality or regional district where hot tub water may go before you drain. Do not assume it can go on the ground or down a storm drain. Draining to a storm drain, ditch, stream, lake or shoreline is commonly forbidden. If you will drain within a day of the last soak, skip the chlorine dose after that soak so that the level is low when the water leaves. Read the flush product’s label for disposal as well. Do not send a full tub into a septic system without asking whoever services it. Water from a ClearBlue tub contains copper, which is toxic to fish and other aquatic life, and must never reach a storm drain or natural water.

The plumbing flush

Biofilm, a slimy layer of bacteria that chlorine does not reach well, builds up inside the pipes. A plumbing flush made for spas, often sold as a purge, loosens it so that it leaves with the old water. We use Ahh-Some; any other spa flush, at its label rate, does the same job. Flush at every drain, with two exceptions. A new tub’s two early drains (Section 01) do not need it unless the water is cloudy, smells or feels slimy. After that, skip the flush when less than six weeks have passed since the last one and the water is clear and holds chlorine overnight, as on a tub that is drained often because it is used every day. Any drain caused by a problem gets the flush, however recent the last one.

Procedure

  1. Flush the plumbing, with the old water still in the tub, if the rules above call for it. Run the pump, and the jets with the air controls open if your tub has them, for as long as the label says. A tub without jets flushes more slowly, so give it the longest time the label allows. Foam and dirt coming up are normal. If the foam is thick and dirty, drain, refill and flush a second time before the final drain. Keep everyone out once the product is in, and keep your face away from the water while it runs. Never add bleach, even if the label offers it, and do not use the product as a cleaner on the wood.
  2. Turn the temperature down and let the pump run for a few minutes. Then switch off the heater and the pump at the breaker. With a gas heater or heat pump, switch it off at its own control as well, before the water drops below the suction fittings, the grated fittings low on the wall where water leaves the tub. On a wood-fired tub, let the fire go out and the stove cool before the level drops (Section 02).
  3. Drain the tub and the equipment completely. If you are not sure how to drain your tub, ask us.
  4. Wipe the sticky residue from the flush off the wood, then wipe down the whole inside with fresh water and a soft cloth. Use a soft brush where there is film. Rinse the tub with fresh water before you refill, so that none of the purge product is left on the cedar. No detergents, no household cleaners and no pressure washer. The floor is slippery, so use a step and have someone nearby.
  5. Put in the clean spare filter cartridge, and clean the one you took out.
  6. Close the drain and check that the filter lid is tight. Our electric skids have two suction valves ahead of the filter: both must be open before the pump runs. On other skids, open every valve you closed to drain or to change the cartridge, except a heater bypass, which stays open until the water is balanced (Section 02).
  7. Refill straight away to the operating level, about 15 cm (6 inches) below the rim. A pre-filter on the end of the hose takes out sediment and some of the iron, copper and other metals in the fill water. Use one on every fill on well water or any supply that has ever left a stain, and replace it when the flow drops; ClearBlue recommends one on every tub. Iron matters more in cedar than in acrylic: besides its orange mark, it reacts with the tannins in the wood to leave a dark stain. The pre-filter does not soften the water much, so test calcium after filling as usual.
  8. Turn the power back on and check that water is circulating: the jets or the return fitting should show flow within a minute. If not, switch off at the breaker at once, so the pump does not run dry, and look for a closed valve or an airlock before you call us or open the equipment manual. Leave a gas heater or heat pump switched off at its own control for now.
  9. Balance alkalinity, then pH, then calcium (Section 08). Switch a gas heater or heat pump on only when all three are in range.
  10. Give the first chlorine dose (see below), with the cover off for 20 minutes as usual.
  11. Put the cover on and heat the water. Test again once it is up to temperature.

The first fill

The first fill follows the steps above from step 6, with these differences. Appendix B lists what to have on hand before you start. If we or an installer do the first fill, ask them for the readings and the doses for your log; the new-tub routine starts from that day whoever did the fill.

Chlorine on a fresh fill

New water has no stabilizer in it, so chlorine is at its strongest on a fresh fill. Do not chlorine-shock it, whatever the label or a pool shop says. Dose to your target as on any other day, and test every day for the first three days.

Once a tub is past its first months, a fresh fill usually holds a reading overnight after one or two doses. If it reads under 1 ppm the morning after each of the first two doses, something is using up the chlorine. Keep everyone out, flush the plumbing, drain, put in the clean spare cartridge and refill. If the next fill does the same, contact us.

A new tub may not hold a reading overnight at all. Section 01 covers that.

Draining part of the water

Too much chlorine, copper or calcium is brought down by dilution.

  1. Switch the heater and the pump off at the breaker. Switch a gas heater or heat pump off at its own control as well. On a wood-fired tub, let the fire go out and the stove cool first, and do not drain below the top of the stove.
  2. Drain a third to a half of the water, or down to the top of a wood stove, whichever is less. Keep strongly chlorinated water away from plants, storm drains and natural water.
  3. Refill to the operating level, switch the pump back on and circulate for 20 minutes. Leave a gas heater or heat pump off.
  4. Test for whatever you drained to bring down; for chlorine, use the diluted test if the level may still be high (Section 03). Repeat if it is still too high.
  5. Test pH, alkalinity and calcium and rebalance (Section 08). Switch a gas heater or heat pump back on only when all three are in range.
  6. Reduce the dichlor running total in proportion to the water you took out (a third out: total × 2/3), and write it in the log, or leave it and drain early (Section 05).
Section 11

Recovery

Three situations need more than the routine: a tub that has gone without chlorine, a tub that has had too much, and wood that has been bleached.

A tub that has gone without chlorine

This means a tub that reads zero when it is more than three days since chlorine was last in the water (the last dose or the last test that showed any, whichever is later), or when you do not know how long it has been.

Public health guidance for disinfecting a hot tub calls for chlorine far above the 5 ppm limit in this manual. A cedar tub cannot take that, so the restart below uses far less chlorine than the guidance calls for. It gets chlorine back into the water. It does not disinfect the tub or the pipes.

Do not try to restart if any of these is true. Flush the plumbing, drain, wipe down and refill instead (Section 10). A new tub skips the flush unless its water is cloudy, smells or feels slimy: drain and refill, which it was due for within a week or two anyway.

Otherwise:

  1. Balance alkalinity and pH.
  2. Add dissolved dichlor once, enough to bring chlorine to 4 ppm. In our 6 ft × 4 ft tub that is 17 g of 56% dichlor or 15 g of 62%. That is the “target 4 ppm, reading 0” dose in Section 04. Keep everyone out for an hour with the pump running: long enough for a drop test to show whether the water is using the chlorine up fast. After that, the soak checks in Section 04 decide: if the water is clear and chlorine is at or above your minimum, it can be used that evening.
  3. Test again the next morning, whether or not anyone soaked. If chlorine is at 1 ppm or more (use the drop kit if a strip shows the 1 block), we treat the restart as having held. Go back to the routine, and the soak checks apply as usual. That day, dose MPS and rinse the filter cartridge.
  4. If the reading is under 1 ppm but the water is clear, has no smell and the walls are not slimy, dose once more, to your target this time. The same one-hour wait and soak checks apply, and test again the next morning.
  5. If that reading is under 1 ppm as well, stop dosing. Two doses that will not hold mean something in the tub is using up chlorine faster than dosing can replace it. Flush the plumbing, drain, wipe down and refill (Section 10).
Chlorine reads zero, and it ismore than three days sincechlorine was last in the water(or you do not know how long)Any of these? Cloudy, smelly orslimy water · more than two weekswithout chlorine · higher-riskhousehold · new tub · nobody cantest tomorrowyesFlush the plumbing,drain and refill (Section 10).A new tub: drain and refill.noBalance alkalinity and pH, thenone dose to 4 ppm (17 g of 56%,15 g of 62% in the 6 ft × 4 ft tub).Nobody in for an hour; then thesoak checks decide.Next morning:1 ppm or more?yesBack to the routine.Dose to your target; thesoak checks (Section 04)apply as usual.That day: MPS, andrinse the cartridge.noOne more dose, to your target.Nobody in for an hour; thenthe soak checks decide.Next morning:1 ppm or more?yesTwo doses that will not hold:flush, drain and refill (Section 10)no

Too much sanitizer

The usual cause is a mix-up, such as a balancer-sized scoop of chlorine, a dose meant for a bigger tub or a second dose added because the first test read low. Deal with it the same day. The sooner the level comes down, the less chance of damage to the wood.

Once chlorine is 5 ppm or lower, rebalance pH, alkalinity and calcium. Nobody in until the tub passes the soak checks (Section 04); test again the next day.

Bleached or fuzzy wood

Wood that has had too much sanitizer goes pale, then white, and the surface fibres loosen into a soft fuzz that sheds into the water. Pale spots on the floor or a seat usually mean granules or a tablet sat there. Whitening over the whole interior points to one of three things: chlorine or bromine kept too high for too long, high pH, or a product this manual says not to use.

White or fuzzy wood means the water has been hard on the tub. Before anyone gets in, test chlorine with the diluted test (Section 03) and run the soak checks (Section 04). If the water passes, the wood alone is no reason to stay out.

On a tub still on bromine, do the diluted test for bromine. Keep everyone out unless bromine is inside the range on its label, or at 8 ppm or lower if the label gives no top figure. Above that, drain and change to dichlor now (Appendix A); do not wait for it to fall.

The damage does not reverse; removing the cause is the only way to stop it spreading. The warranty does not cover damage caused by chemical imbalance.

Section 12

Troubleshooting

Test before you look anything up here. Every remedy starts from a fresh test. If a reading is low or blank, check whether the diluted test in Section 03 applies before you add anything.

SymptomLikely causeWhat to do
Chlorine reads zeroChlorine used up since the last dose, or doses missedSee “If chlorine is low” in Section 04. If it is more than three days since chlorine was last in the water, keep everyone out and follow Section 11.
Too much chlorine added, or a reading above 5 ppmA mix-up or a mis-measured doseKeep everyone out. See “Too much sanitizer” in Section 11.
Amber or tea-coloured water, new tubCedar extractivesExpected. Keep to the early drains and rinse the filter cartridge often. The colour fades over months.
Chlorine will not hold, new tubExtractives using up chlorineExpected in the first months, but it leaves the water unprotected for part of each day. Follow Sections 01 and 04. Do not increase the dose.
Chlorine will not hold, older tubDirty filter cartridge, film in the plumbing or heavy usePut in the clean spare cartridge and dose to your target; nobody in for an hour, then the soak checks (Section 04) decide, as in Section 11. If the next morning’s reading is under 1 ppm, flush the plumbing, drain and refill (Section 10): the dose that failed and this one make two, and two doses that will not hold are the limit.
Water dull or cloudyLow chlorine, high stabilizer, a worn-out filter cartridge or high dissolved solidsIf the walls are also slimy or there is a smell, the water has to be drained: see “Bad, sour or musty smell” and “Slippery or slimy walls”. Otherwise keep everyone out until the water is clear. Test chlorine, stabilizer and dissolved solids. Drain if stabilizer or solids are at their limit. If not, dose chlorine to your target if it is low, dose MPS 30 minutes later, put in the spare cartridge and clean the dirty one. If the water has not cleared in a day or two, flush and drain.
Strong chlorine smellUsually spent chlorine combined with sweat and other waste. Rarely too much chlorine.Test. If chlorine is between your minimum and 5 ppm, dose MPS and leave the cover off for 20 minutes. Go by a drop kit before the next soak. If it is above 5 ppm, see Section 11.
Bad, sour or musty smellBacteria or algae in the water or the plumbingKeep everyone out. Flush the plumbing, drain, wipe down and refill (Section 10).
High chlorine reading the day after MPSMPS showing on a strip or a total chlorine testTest with a DPD drop kit if you have one, or wait and test again later in the day (Section 06).
Foam that will not go awayExtractives in a new tub, detergent in swimwear or high dissolved solidsRinse swimwear in plain water. Check dissolved solids and drain if they are at 2,000 ppm. In a new tub it passes with the early drains.
pH keeps fallingNew cedar, MPS and dichlor all push it downBring alkalinity back into range (Section 08). Then aerate with the jets, or use pH increaser if the tub has none. It eases as the tub ages.
pH keeps risingAeration from the jets and air controls, or alkalinity above 120 ppmLower it with pH decreaser in small steps (Section 08). Keep the air controls closed between soaks.
Scum line at the waterlineBody oils, lotion and cosmeticsWipe it off with a cloth and fresh water, no detergent. Dose MPS. Shower before soaking. An enzyme product is optional (Section 08).
Scale or rough depositsHigh pH, high calcium or bothTest both. Keep pH at 7.6 or lower. Bring calcium to 250 ppm or lower by draining part of the water (Section 10).
Sore eyes or itchy skinpH out of range, chlorine too high, or chlorine combined with wasteTest. Correct pH and chlorine. If both pass the soak checks (Section 04), dose MPS. If there is a rash, or it has not cleared in a day or two, see the next row.
A rash that gets worse or keeps coming back, or a cough, fever, shortness of breath or muscle aches within two weeks of using the tubPossible infection from the waterStop using the tub and keep the cover on. See a doctor right away and say you have been in a hot tub. Contact us, and do not use the tub again until we have told you what it needs. Public health guidance after a suspected infection calls for much stronger disinfection than a flush and refill.
Slippery or slimy wallsBacterial film from low sanitizerKeep everyone out. Flush the plumbing, drain, wipe every surface, put in the clean spare cartridge, refill and follow the fresh-fill doses. If the film comes back, stop using the tub and contact us.
Green tint in the water or in fair hair, ClearBlue tubToo much copperTest copper. Above 0.4 ppm, turn the ionizer down. Above 0.5 ppm, set it to zero and drain part of the water (Section 10). Do not use a sequestering agent.
Orange-brown or dark marks on the wood after a fill or a chlorine doseIron in the fill water, oxidized by the chlorine and reacting with the tannins in the woodFill through a hose-end pre-filter every time (Section 10). Do not scrub the marks. Send us a photograph and tell us the water source; if it recurs, we will tell you which sequestering product to use and how; no sequestering product on a ClearBlue tub (Section 07).
Green or blue-green tint, no ionizerMetals in the fill water, or metal from the equipmentTest pH. Stop using the tub and contact us.
Purple deposit, ClearBlue tubPossibly copper combining with high stabilizerTest both. Flush, drain and refill (Section 10). Send us photographs.
ClearBlue Mineral Action light (Ionizing light on an A-400) never comes onNo power, worn or coated electrodes, or dissolved solids too lowWatch for a full hour first (Section 07). Check that the controller has power. Check the cell at the next drain. See ClearBlue’s manual, or contact us.
CCW25 light blinking green, or redThe CCW25 cartridge is near or past the end of its lifeBlinking green: order a CCW25 cartridge. Red: replace it now. Keep to the chlorine routine.
CCW25 air flow outside 0.5 to 2 L/minDirty filter cartridge, or the flow meter needs adjustingRinse the tub’s filter cartridge, then adjust the dial on the air flow meter. If it will not come into range, contact us.
Pale spots on the floor or seatsGranules or a tablet resting on the woodDissolve every dose first. No tablets. See Section 11.
Interior turning white, bleached or fuzzyToo much sanitizer over time, high pH, dry dosing or a product this manual says not to useDamage to the wood. When you first see it, test with the diluted test (Section 03) and run the soak checks (Section 04). If the water passes, the wood on its own is no reason to stay out. Find and stop the cause, and send us photographs and your log (Section 11).

If the table does not solve a problem with the water, or the readings do not make sense, stop using the tub, photograph the test next to your log and contact us: support@forestcooperage.com, 1-877-557-1961 or (250) 642-4899, Monday to Friday, 8:00 a.m. to 4:30 p.m. Pacific time.

Appendix A

Changing from Bromine

We used to recommend brominating granules for our tubs. We now recommend dichlor for every tub. If your tub is on brominating granules, change over at your next drain and refill.

The granules we recommended (Health Canada registration number 27589) are a mix of sodium dichlor, the same chlorine this manual uses, and sodium bromide. The bromide turns the chlorine into bromine as it goes in, so the tub runs on bromine, and the stabilizer in the dichlor builds up in the water just as it does in Section 05. Changing to dichlor alone stops more bromide going in. The bromide already in the water stays until it is drained, and any oxidizer added to that water, chlorine or MPS, turns it back into bromine. That is what makes the level hard to control. Health Canada advises against bromine in any tub with an ionizer, ozone or UV system; we believe this is the reason.

Other bromine granules, sold under names such as BCDMH, are a different chemical; in August 2026 Health Canada proposed to cancel their pour-in granular form, with no final decision published when this manual was written. The changeover below applies to them in the same way.

The change cannot be made partway through a fill. The tub stays a bromine tub until the old water is gone. You can drain early to make the change.

Until you change over

At the changeover drain

  1. Flush the plumbing before you drain, as in Section 10. The pipes hold bromide water, so do not skip this.
  2. Drain completely, including the equipment, then wipe down and rinse the wood as in Section 10. If you are not sure how to drain your tub, ask us.
  3. Fit the clean spare cartridge or a new one, and clean the old one.
  4. Take the brominating granules away from where you keep the tub chemicals. Dispose of what is left as the label directs.
  5. Refill, balance and start the fresh-fill chlorine doses (Section 10).
Keep the two products apart

Brominating granules and dichlor are different products and must never be mixed, dry, in a bucket or on a scoop. Keep them in separate containers with separate scoops, and finish the changeover before dichlor comes out of its container.

The first fill on chlorine

Some bromide carries over in the plumbing and in the wood. It turns part of each chlorine dose into bromine, which still sanitizes and still shows on a chlorine test. Most of it should be gone after the next drain. No extra rinse fill is needed, and the tub should not be left empty to dry out.

Appendix B

Dosing Reference

The doses and limits from this manual in one place. Quantities in the first table are for our 6 ft × 4 ft tub, which holds 2,327 L (615 US gal).

TaskTarget or ruleQuantity for the 6 ft × 4 ft tub
Routine chlorine doseYour target (3 or 4 ppm)4.2 g of 56% dichlor, or 3.8 g of 62%, for each ppm below your target
Fresh fill, first doseYour target; 4 ppm on a ClearBlue tub until copper reads 0.2 ppm (Section 07)3 ppm: 12 g of 56% or 11 g of 62%.
4 ppm: 17 g of 56% or 15 g of 62%.
Restart after going without chlorine4 ppm, once. If it does not hold overnight, one more dose to your target; if that does not hold either, flush and drain (Section 11)4 ppm: 17 g of 56% or 15 g of 62%.
Weekly oxidationLabel rate, up to the limit shown69 g of MPS, 43–45%
Raise alkalinity 10 ppm80–120 ppm39 g of sodium bicarbonate
Lower pH7.2–7.6, aiming for 7.4–7.6Sodium bisulfate, no more than 15 g at a time
Raise calcium 10 ppm200–250 ppm27 g of 94% calcium chloride, or 34 g of 77%
Drain after this much dichlor80 ppm stabilizer; 50 ppm with a ClearBlue80 ppm: 365 g of 56% or 329 g of 62%.
50 ppm: 228 g of 56% or 206 g of 62%.
LimitFigure
Lowest chlorine reading for soakingYour minimum: 2 ppm at the standard level and 3 ppm at the higher level
Highest chlorine reading for soaking5 ppm
pH for soaking7.2–7.8
Highest pH for adding chlorine7.8
Stabilizer, drain at80 ppm, before the next soak if you can and within a week at the latest; 50 ppm with a ClearBlue ionizer (Section 07)
Dissolved solids, drain at2,000 ppm
Longest time between drainsFour months, or the interval on your chlorine label if that is shorter
Longest gap between chlorine testsThree days (exceptions, Section 09: a tub nobody is using, weekly with a caretaker, or up to two weeks between visits to a second home)
Copper, ClearBlue tubs0.2–0.4 ppm; never above 0.5 ppm
Water temperature40 °C (104 °F) maximum

Doses for our tubs

Volumes are from our drawings, with the water 15 cm (6 inches) below the rim. Round tubs are listed by diameter × height. Soaker volumes are approximate. All doses are in grams. The 4 ft tubs and the soakers have a circulation pump and no jets, so where this manual says to run the jets, stir the water instead (Section 04).

TubVolume,
litres
US
gallons
Dichlor 56%,
per 1 ppm
Dichlor 62%,
per 1 ppm
Bicarbonate,
alkalinity +10 ppm
Calcium chloride
94%, +10 ppm
MPS 43–45%,
upper limit
Dichlor 56%,
total to 80 ppm
Dichlor 56%,
total to 50 ppm
4 ft × 3 ft6771791.21.11182010666
4 ft × 3½ ft8332201.51.314102413081
4 ft × 4 ft9902611.81.617122915597
4 ft × 5 ft1,3023442.32.1221539204127
5 ft × 3 ft1,0862871.91.8181332170106
5 ft × 3½ ft1,3373532.42.2221640209131
5 ft × 4 ft1,5884192.82.6271947249155
5 ft × 5 ft2,0895523.73.4352562327204
6 ft × 3 ft1,5924212.82.6271947249156
6 ft × 3½ ft1,9595183.53.2332358307192
6 ft × 4 ft2,3276154.23.8392769365228
6 ft × 5 ft3,0618095.54.9513691480300
7 ft × 3 ft2,1945803.93.5372665344215
7 ft × 3½ ft2,7007134.84.4453281423264
7 ft × 4 ft3,2068475.75.2543896503314
7 ft × 5 ft4,2191,1157.56.87150126662413
8 ft × 3 ft2,8927645.24.7493486454283
8 ft × 3½ ft3,5609406.45.76042106558349
8 ft × 4 ft4,2271,1177.56.87150126663414
8 ft × 5 ft5,5621,4709.99.09366166873545
9 ft × 3 ft3,6879746.65.96243110578361
9 ft × 3½ ft4,5371,1998.17.37654136712445
9 ft × 4 ft5,3891,4249.68.79164161845528
9 ft × 5 ft7,0901,87312.711.4119842121,113695
10 ft × 3 ft4,5781,2098.27.47754137718449
10 ft × 3½ ft5,6341,48810.19.19566169884552
10 ft × 4 ft6,6901,76711.910.8112792001,050656
10 ft × 5 ft8,8032,32515.714.21481042641,381863
Soaker, 1 person322850.60.55495031
Soaker, 2 person5701501.00.9107178955
Soaker, 2 person Euro5101350.90.896158050

Doses by volume

For a tub that is not in the table above, every dose is in proportion to the volume. Per 1,000 L of water: dichlor 56%, 1.8 g per ppm (62%: 1.6 g); sodium bicarbonate, 17 g per 10 ppm of alkalinity; calcium chloride 94%, 12 g per 10 ppm (77% flake: 14 g); MPS 43–45%, 30 g upper limit; dichlor 56% total to the 80 ppm drain point, 156 g (62%: 141 g), and to 50 ppm, 98 g (62%: 88 g). Multiply by your volume in thousands of litres; US gallons × 3.785 = litres. For any other dichlor strength, grams per ppm = litres ÷ (10 × the available chlorine percentage). Example: 2,500 L, 56% dichlor, reading 1 ppm, target 3 ppm: 2.5 × 1.8 = 4.5 g per ppm, and you need 2 ppm, so add 9 g. If your volume is uncertain, round it down, never up.

What to keep with the tub

Products. Sodium dichlor granules, 56% or 62%; potassium monopersulfate (MPS); sodium bicarbonate (alkalinity increaser); sodium bisulfate (pH decreaser); sodium carbonate (pH increaser); calcium chloride (calcium increaser); a spa plumbing flush (we use Ahh-Some) and cartridge cleaner; chlorine neutralizer (sodium thiosulfate), for Section 11 only.

Tests and tools. Test strips, and a drop kit for free chlorine (DPD or FAS-DPD), pH, alkalinity and calcium, with a black-dot stabilizer test; a TDS meter; a copper test kit on a ClearBlue tub; distilled water for the diluted test; a digital scale reading to 0.1 g, kept for tub chemicals only; a plastic bucket, a dry cup for dichlor only, a second cup for the other products, and a labelled scoop per product; a spare filter cartridge; a hose-end pre-filter (Section 10); gloves, eye protection, a clean plastic paddle and a soft brush; and a thermometer, which a wood-fired tub cannot do without, having no thermostat.

Appendix C

Terms

AlkalinityTotal alkalinity. How well the water resists changes in pH. Raised with sodium bicarbonate.
BalancerA product that adjusts pH, alkalinity or calcium. Balancers do not sanitize.
BiofilmA slimy layer of bacteria inside the pipes that chlorine does not reach well. The plumbing flush at a drain removes it (Section 10).
Brominating granulesThe dichlor-plus-sodium-bromide product we used to recommend (Appendix A).
Calcium hardnessThe amount of calcium dissolved in the water. Too little makes water corrosive to metal. Too much leaves scale.
Dichlor, available chlorineSodium dichloro-s-triazinetrione: chlorine granules that carry their own stabilizer. Available chlorine is the strength on the label, 56% or 62%.
Diluted testA chlorine test on tub water mixed with distilled water, used when the level may be high enough to bleach the test (Section 03).
Dose to“Dose to 3 ppm” means add only enough to bring the reading up to 3 ppm. It does not mean add 3 ppm.
Drain pointThe stabilizer reading at which the tub is drained: 80 ppm, or 50 ppm with a ClearBlue (Sections 05 and 07).
Drop kitA test kit with liquid reagents and a sample tube. More accurate than strips. Use a DPD or FAS-DPD kit, which reads free chlorine.
Fill, fresh fillA fill is the water in the tub between one drain and the next. A fresh fill is that water in its first three days.
Flush, purgeA plumbing cleaner made for spas, run with the old water in before a drain to loosen biofilm (Section 10).
Free chlorine, zeroThe chlorine that is available to sanitize; the chlorine reading used throughout this manual. Zero means no colour change on the chlorine pad of a strip, or in the drop test.
Higher-risk groupsThe people the CDC lists as more likely to get Legionnaires’ disease (Read This First).
MPS, oxidizerPotassium monopersulfate, also sold as non-chlorine shock. An oxidizer breaks down waste in the water; MPS is not a sanitizer, and it is the only shock used on our tubs. Chlorine shock is never used.
New tubA tub whose wood is still using up chlorine, so that a dose to your target has fallen under 1 ppm by the next morning. It is a test of the tub, not a waiting time: a new tub is used the same day it is dosed, by the rules in Section 04. Usually the first weeks to months.
pH, ppmpH is how acidic or basic the water is; 7 is neutral. ppm is parts per million, the same as milligrams per litre in water.
Rinse, cleanRinsing a filter cartridge means hosing it off. Cleaning it means soaking it in cartridge cleaner.
Running totalThe grams of dichlor added since the last drain, kept in the log. It tells you when the drain point is near (Section 05).
SanitizerA product that kills bacteria and other organisms in the water. In this manual, dichlor.
Soak checksThe four checks in Section 04 that the water has to pass before anyone gets in.
StabilizerCyanuric acid. It holds chlorine in reserve. It comes with dichlor and builds up until the water is drained.
TDSTotal dissolved solids. Everything dissolved in the water, measured with a TDS meter.
Your minimum, your targetThe lowest chlorine reading at which anyone gets in, and the level you dose to: 2 and 3 ppm at the standard level, 3 and 4 ppm at the higher level (Section 02).
Appendix D

Water Log

Copy this page. Record every test and every addition.   Fill date: ____________   Tub volume: ________ L   My minimum: _____ ppm   My target: _____ ppm   (ClearBlue: 3 / 4 after a refill until copper reads 0.2 ppm)   Drain after ________ g of dichlor

Date and timeFree chlorinepHAlkalinityStabilizerCalciumCopperTDSAdded (product and grams), notesDichlor since last drain, g